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Advanced Thermal Interface · Low-Melting Alloy

SIBIN Series Low-Melting Alloy TIM

AI / HPCGallium-FreeCustomizable Melting PointTIM1 / TIM1.5 / TIM2

A gallium-free low-melting alloy thermal interface material with liquid-metal-class performance: it fills every air gap once it reaches its design melting point, then solidifies in place with no pump-out or sag. It does not corrode aluminum, is easy to rework, and its melting point and thermal conductivity can be tailored to your application.

33.2W/m·K
Thermal Conductivity (SIBIN#105)
0.006℃·cm²/W
Thermal Resistance (lowest, BLT 68µm)
62–108
Melting Point Range (customizable)
Product Models

Three Standard Melting Points, Selected by Chip Control Temperature

The model number is the design melting point. Selection rule: choose a melting point slightly below the chip control temperature so the material finishes gap-filling before reaching operating temperature. Values below were measured per ASTM D5470 at 20psi.

ModelMelting PointConductivityResistanceBond Line (BLT)
SIBIN#62
Low-temperature activation; consumer and edge computing
62℃12.0 W/m·K0.042 ℃·cm²/W39 µm
SIBIN#92
Mainstream CPU / GPU operating temperatures
75–94℃25.1 W/m·K0.036 ℃·cm²/W50 µm
SIBIN#105
AI accelerators and high power density chips
100–108℃33.2 W/m·K0.006 ℃·cm²/W68 µm

Measured Thickness × Resistance

SIBIN#6262℃
Thickness (mm)Resistance (℃·cm²/W)
0.0390.042
0.0870.087
0.1280.116
SIBIN#9275–94℃
Thickness (mm)Resistance (℃·cm²/W)
0.0500.036
0.1460.072
0.3220.144
SIBIN#105100–108℃
Thickness (mm)Resistance (℃·cm²/W)
0.0680.006
0.1500.025
0.3820.099
About these specs: Values are ASTM D5470 measurements (20psi, tested at each model's melting temperature). Melting point and conductivity can be tuned per project — refer to the official TDS before mass production.
Material Properties

Common Properties

Material TypeGallium-free low-melting alloy
Density~7.2 g/cm³
Thermal Conductivity12–33 W/m·K, adjustable by recipe
Melting Point62–108℃, customizable per application
Clamping ForceLow resistance at 20psi
Test MethodASTM D5470
TIM LevelTIM1 / TIM1.5 (bare die) / TIM2
Compatible SubstratesAny thermal module material, including aluminum
How It Works

Fills on Heating, Holds on Cooling

SIBIN is designed to fill every air gap between the heat source and the thermal module on its own at a design melting point slightly below the chip control temperature — without relying on high clamping force.

01

Install at Low Clamping Force

Mount the alloy pad at a standard 20psi socket clamping force; no extra pressure hardware is needed.

02

Heat to the Design Melting Point

By material design SIBIN does not fully liquefy; it forms a highly viscous paste that fills all air gaps and avoids pump-out.

03

Cool and Hold Shape

Below the melting point it returns to a solid while keeping its shape, so the gaps stay filled with no sag — and the pad lifts off in one piece for rework.

Why Choose SIBIN

Product Advantages

  • Up to 33.2 W/m·K conductivity and resistance as low as 0.006 ℃·cm²/W — liquid-metal-class performance
  • Gallium-free: does not corrode aluminum, works with thermal modules of any material
  • Holds its shape after solidifying; never fully liquefies, so no pump-out or sag
  • Easy rework: the solid pad is placed and removed in one piece without damaging parts
  • Melting point and thermal conductivity tailored to your application
  • Low thermal resistance at just 20psi, easing mechanical design
Applications

Typical Applications

  • TIM1.5 and TIM2 for AI accelerator / GPU modules
  • HPC server CPUs, switch chips, and advanced packaging
  • Aluminum thermal modules and designs where gallium-based liquid metal is ruled out
  • High-value modules that need rework or repeated assembly
Technical Documents

Related Downloads

TDS
SIBIN Series Technical Data Sheet (TDS)
SIBIN#62 / #92 / #105 · melting point 62–108℃
PDF
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